Power Generation Plant
SECTORS WE SUPPORT

Power Generation & Thermal Plants

Protecting coal-fired boiler tubes, CFBC waterwalls, turbine shafts, and flue gas systems from fly-ash erosion, thermal fatigue, and high-temperature wear - maximizing plant uptime and slashing maintenance cost.

Components We Protect

Coal-fired waterwall tubes
CFBC boiler superheaters
Economizer fin tubes
Turbine shafts & blades
ID & FD fan blades
Pulverizer rolls & bowls
APH baskets & seal plates
Coal chute liners
Convection pass tubes
Flue gas duct systems

Key Challenges We Solve

Power plants face some of the harshest operating conditions in industry. High-velocity fly ash impingement, sulfur-based corrosion, and thermal cycling cause catastrophic tube failures and unplanned shutdowns - often costing millions per day.

High-velocity fly-ash erosion at 800-1200-C
Sulphidation & hot corrosion
Thermal fatigue cycling
Soot blower erosion damage

Applied Coating Processes

We deploy multiple spray technologies, chosen based on the exact component, operating temperature, and erosion type:

HVOF Chromium Carbide Thermal Spray Zinc Coating In-Situ Boiler Tube Coating Plasma Ceramic TBC Alloy 625 Weld Overlay