Hydro Power & Turbines
SECTORS WE SUPPORT

Hydro Power & Turbines

Defending Pelton runners, turbine shafts, and flow-path components against silt erosion and cavitation - the two wear modes that steadily eat hydro turbine efficiency. HVOF carbide coatings extend overhaul intervals and keep generating units on the grid.

Components We Protect

Pelton runners & buckets
Francis runners & blades
Turbine shafts & journals
Guide vanes & wicket gates
Nozzles, needles & seats
Labyrinth & shaft seals
Draft tube liners
Spherical & butterfly valves

Key Challenges We Solve

Himalayan and monsoon-fed rivers carry heavy silt loads - quartz particles that strike runner surfaces at high velocity, tearing away base metal and opening the door to cavitation. Efficiency drops season by season until the unit must come off the grid for a costly runner replacement.

Silt & sediment erosion of runners
Cavitation pitting damage
Leading-edge wear & efficiency loss
Corrosion during monsoon shutdowns

Applied Coating Processes

We deploy multiple spray technologies, chosen based on the exact component, operating temperature, and erosion type:

HVOF Tungsten Carbide (WC-Co-Cr) HVOF Chromium Carbide Cavitation-Resistant Overlays Sealed Coating Systems In-Situ Application Capability