Roller & Cylinder Reclamation
MG Cylinder Coating for Paper Industries
ADVANCED SURFACE ENGINEERING

Roller & Cylinder Reclamation

Complete dimensional restoration of worn rollers, cylinders, and bearing journals using thermal spray build-up and hard coating. From cement plant RP rollers to paper mill MG cylinders - we return heavy rotating components to OEM specification without the cost and lead time of replacement.

8 Documented Field Jobs On-Site & Workshop Capability Component Life Extension Quality Assured execution

Overview

Heavy rollers and cylinders are among the most expensive components in a plant - and among the slowest to replace. ATSPL reclaims them instead: worn surfaces are prepared, built back up by thermal spray, hard-coated against the wear mode that caused the damage, and precision-finished to drawing dimensions. The result is a component returned to service at a fraction of replacement cost, often with a harder, longer-lasting surface than the original.

Key Specifications & Features

Dimensional restoration to OEM specification
Bearing journal & seat repair without welding heat
Wear-resistant carbide top coats available
No distortion - cold process protects the base metal
Precision grinding & finishing to drawing tolerance
Major cost and lead-time saving vs replacement

Typical Applications

Cement Plant RP Rollers
Roller Press Bearing Journals
MG & Dryer Cylinders (Paper)
Rewinder & Winder Rolls
Conveyor Drums & Pulleys
Kiln Support Rollers

Common Coating Materials

Tungsten Carbide (WC-Co) Top Coats
Chrome Carbide (Cr3C2-NiCr)
Stainless Steel Build-Up Coatings
Nickel-Based Alloy Coatings
Molybdenum Bond & Wear Coats
Ceramic Sealing Systems